Marshall Engineering

Square Edged Flat Bar Gal Flat Bar RHS Painted RHS Painted Rect Gal RHS Gal RHS Rect

Light Angle Structural Angle Duragal Angle Pipe Black PE Pipe Med Gal PE Pipe Med Gal SBE

Round Solid Bar Square Solid Bar Deformed Bar (Y Bar)

Black Sheet Gal Sheet Colorbond Sign White

Structural Channel Universal Column Retaining Wall Post Universal Beam Please contact for Pricing

Plate Plain Floor Plate

Gal Lintels Angle Gal Lintels T Bar

Standard Mesh Expanded Mesh Perforated Mesh

Angle Flat Bar Aluminium Channel Round Solid Bar Square Solid Bar RHS Rect Round Tube Structual Aluminium SHS Square Tube Aluminium Sheet Aluminium Plate Aluminium Treadplate

Stainless Sheet Stainless Bar Stainless Flat Bar Stainless Angle Stainless RHS Stainless Tube

We also stock a range of BMS, Bisalloy, Hollow Bar
and Hi-Tensile Products.
Please Call for Current Price and availability.

750kg Single Axle Kit Unbraked Offroad Single Axle Kit 1.4T Hydraulic Drum Brake Kit 1.4T Hydraulic Disc Brake Kit 1.4T Electric Brake Kit 1.4T Mechanical Disc Brake Kit 1.4T Mechanical Drum Brake Kit 1.6T Electric Brake Kit

2.0T Hydraulic Brake Tandem Kit 2.0T Mechanical Disc Brake Tandem Kit 2.0T Electric Brake Tandem Kit 2.0T Mechanical Drum Tandem Kit 2.0T Hydraulic Disc Tandem Kit 2.6T Dexter Torflex Electric Brake Tandem Kit 2.8T Electric Brake Tandem Kit 3.2T Electric Brake Tandem Kit 4.0T Electric Brake Tandem Kit 4.5T Electric Brake Tandem Kit 4.5T Dexter USA Torflex Electric Brake Tandem Kit

4.2T Electric Brake Triaxle Trailer Kit 4.5T Electric Brake Triaxle Trailer Kit 6T Electric Brake Triaxle Trailer Kit

750kg Single Axle Kit 1.4T Hydraulic Disc Brake Single Axle Kit 1.4T Mechanical Disc Brake Single Axle Kit 2.0T Hydraulic Disc Brake Tandem Kit 2.0T Mechanical Disc Brake Tandem Kit 2.8T Hydraulic Disc Brake Tandem Kit 3.2T Hydraulic Disc Brake Tandem Kit 4.0T Hydraulic Disc Brake Tandem Kit 4.5T Hydraulic Disc Brake Tandem Kit 4.2T Hydraulic Disc Brake Triaxle Kit 4.5T Hydraulic Disc Brake Triaxle Kit

Assembly Tips for D.I.Y. Kits - Electric Axle Assembly

**WARNING**

These instructions assume some basic mechanical knowledge and the ability to weld to an acceptable standard. if in doubt please refer the job to qualified personnel.

1. Pack bearings with grease and fit large inner bearings to hubs and hubdrums.

2. Fit grease seals to rear of hubs and hubdrums.

3. Fit hubs to lazy axle. Fit small outer bearings and tighten down castle nut firmly. This ensures bearing cups are pressed firmly into hubs. Back off castle nut until hub is loose, then re-tension until free-play in hub is gone but bearings are under no pre-load (over tightening shortens bearing life)

4. Fit split pin and dust cap. Lazy axle is now assembled.

5. Bolt electric brake backing flanges to electric brake backing assemblies.

6. Slide electric brake assemblies onto braked axle. Note LH and RH orientation. Ensure hand brake lever is to top of axle.

7. Fit hubdrums to braked axle with same procedure as steps (3) and (4).

8. Slide electric brake backing assemblies completely into hubdrum assemblies now fitted onto axle. Mark axle from flange at a point approx. 6mm back. Withdraw brake backing assemblies to this point and use shoe adjustment cam nuts to square up backing assemblies inside hubs. This holds assemblies firm and square inside hubdrums for welding. If position is correct you should be able to set brake shoes lining up almost flush with back of brake drums.

9. Weld backing flange to axle (from outside all around), using mig or low hydrogen electrodes.

10. Back off cam adjustment nuts until hubdrums can be rotated with a slight drag on brake shoes. Electric braked axle is now assembled.

Final Assembly

1. Fit 3.5T electric brake coupling to drawbar.

2. Fit cable adjuster to handbrake lever on coupling and set for maximum adjustment.

3. Loop 4mm winching cable through handbrake lever on electric brake assemblies and fit cable clip.

4. Pull cable through cable adjuster and back to opposite handbrake lever checking that the cable doesn't foul on spring components etc. Weld half chain links to underside of drawbar and chassis if required for cable routing. Fit cable clip and tension with cable adjuster as required.